Canadian Manufacturing

PyroGenesis announces conversion of methane into hydrogen production

by CM Staff   

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PyroGenesis’ plasma-based hydrogen production process converts this methane into a valuable solid carbon and hydrogen, thereby creating a ZCE hydrogen.

MONTREAL — PyroGenesis Canada Inc., a manufacturer of advanced plasma processes and sustainable solutions to reduce greenhouse gases (GHG), announces that it has successfully produced hydrogen from methane using ZCE hydrogen production technology. Methane is a greenhouse gas with a high global warming potential which is approximately 25 times worse than carbon dioxide (CO2) in terms of its greenhouse effect. PyroGenesis’ plasma-based hydrogen production process converts this methane into a valuable solid carbon and hydrogen, thereby creating a ZCE hydrogen. The solid carbon is a byproduct that has many industrial applications, including the production of car tires, coatings, plastics, and batteries, and is considered an essential raw material. The hydrogen generated by any methane process that is driven by heat produced with electricity, rather than combustion of fossil fuels, is typically referred to as “Turquoise Hydrogen”.

“This is a tremendous achievement for PyroGenesis, and another testament to our 25+ years of expertise in plasma-based processes,” said Mr. Pierre Carabin, CTO and Chief Strategist of PyroGenesis. “The conventional ZCE process, water electrolysis, is extremely expensive, requires a lot of energy and uses rare earth materials. As such, our announcement today is of great significance to the industry as a whole, as it is a significant step towards economically producing an environmentally friendly hydrogen. The demand for hydrogen reached an estimated 87 million metric tons (MT) in 2020 and is expected to grow to 500–680 million MT by 2050.2 Hydrogen supply is now a major business worldwide and we are on our way to positioning PyroGenesis to play an important role in the movement towards a sustainable and net-zero world. The next step is to convert this bench test into a pilot unit which would demonstrate the reliability, efficiency, and consistency of the hydrogen and solid carbon produced.”

Today, industry is the primary user of hydrogen, and is dominated by chemical, oil refining, ammonia production, methanol production and steel production (e.g. direct reduction iron). Today, about 10 million tons of hydrogen are already used in Europe, mainly as raw material for ammonia production and in the refining industry.

PyroGenesis’ plasma-based hydrogen production could become a solution/ alternative to the carbon-intensive hydrogen production technologies currently being used.


As previously mentioned, PyroGenesis has filed an international application No. PCT/CA2021/000099 with WIPO (World Intellectual Property Organization) entitled, “Hydrogen production from hydrocarbons by plasma pyrolysis.” This PCT application covers the Company’s process for producing hydrogen from methane and other light hydrocarbons using thermal plasma without generating GHGs.


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