Canadian Manufacturing

Examining the recent spate of oil train derailments

by Joan Lowy, The Associated Press   

Canadian Manufacturing
Environment Operations Regulation Risk & Compliance Supply Chain Oil & Gas Public Sector Transportation

The series of oil-train derailments is raising many questions over causes and rail safety standards

WASHINGTON—Four trains hauling crude oil have derailed in the U.S. and Canada in the last 30 days, rupturing tank cars, spilling their contents, polluting waterways and igniting spectacular fires that burned for days.

The derailments have deepened safety concerns that if an oil-train accident were to occur in a populated area, the results could be disastrous.

“Recent incidents have proven once again that derailments of trains carrying this product are dangerous, and can be catastrophic,” said Sarah Feinberg, acting administrator of the Federal Railroad Administration.

The Associated Press asked rail and hazardous materials safety experts about what is causing these accidents and what can be done to stop them.


Where have derailments taken place?

The recent cluster of accidents began Feb. 14 when a 100-car Canadian National Railway train hauling crude oil and petroleum distillates derailed in a remote part of Ontario, Canada. Less than 48 hours later, a 109-car CSX oil train derailed and caught fire near Mount Carbon, W.V., leaking oil into a Kanawha River tributary and burning a house to its foundation.

On March 5, 21 cars of a 105-car Burlington Northern-Santa Fe train hauling oil from the Bakken region of North Dakota derailed about 5 kilometres outside Galena, Ill., a town of about 3,000 in the state’s northwest corner. On March 7, a 94-car Canadian National Railway crude oil train derailed about 5 kilometres outside the Northern Ontario town of Gogama and destroyed a bridge. The accident occurred just 37 kilometres from the Feb. 14th derailment.

Why are there so many of these accidents?

The number of accidents is going up because the oil boom in the U.S. and Canada has dramatically increased the amount of oil shipped by rail. Last year, railroads moved 493,126 tank cars of crude oil, compared to 407,761 in 2013. That’s up from just 9,500 cars in 2008 before the hydraulic fracturing boom took off in the Bakken region of North Dakota, Montana and Canada, as well as other regions.

Most of the accidents in the U.S., as well as the devastating derailment Lac-Megantic, Que., involved trains hauling Bakken crude. Government tests show Bakken crude is more volatile than most crude oil. The American Petroleum Institute disputes this claim.

What causes these derailments?

Many factors can cause an accident, from too great a speed to operator fatigue. We won’t know the cause of the most recent derailments until investigations are complete, but weather may be a factor. When it is very cold, as it has been across much of North America, steel rails and train car wheels can contract and become brittle. If the steel has a manufacturing flaw, no matter how small, it can spread rapidly in the cold weather.

“You get real cold weather like this and a rail can just snap … a wheel will shatter like a piece of glass,” said Ed Dobranetski, a former National Transportation Safety Board rail accidents investigator.

What are the Canadian and U.S. governments doing to prevent them?

U.S. officials are working on new regulations to increase the safety of train operations and of the special tank cars that carry oil. Draft regulations were sent to the White House budget office for review on Feb. 4. Among other things, the proposal includes tank cars that have thicker shells and electronically controlled brakes that stop cars at the same time rather than sequentially.

“There will not be a silver bullet for solving this problem,” Feinberg said. “This situation calls for an all-of-the-above approach—one that addresses the product itself, the tank car it is being carried in, and the way the train is being operated.”

U.S. and Canadian officials are trying to co-ordinate changes because trains cross back and forth across the border. So far, there is no consensus on a timetable for phasing out older, less-safe tank cars.

What can railroads do to prevent accidents?

Brigham McCown, a former head of the federal agency that regulates rail transport of hazardous materials, said an array of new technologies patented with the last decade can warn of defects and identify trouble spots before accidents happen.

For example, sensors can be put on the lead locomotive to measure rail thickness, detect deformities and alert engineers, he said. Sensors can also be placed under track or next to rail ties to detect movement in track beds, or on cars to detect a broken wheel, he said.


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